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A replica of the San Salvador, the ship that brought explorer Juan Cabrillo into San Diego Bay in 1542, sails off the coast of Catalina Island. The galleon is one of 10 vessels in the collection of the Maritime Museum of San Diego. Current-day passengers can enjoy four-hour cruises that include docent presentations. Photo by Alex Saikowski
A replica of the San Salvador, the ship that brought explorer Juan Cabrillo into San Diego Bay in 1542, sails off the coast of Catalina Island. The galleon is one of 10 vessels in the collection of the Maritime Museum of San Diego. Current-day passengers can enjoy four-hour cruises that include docent presentations. Photo by Alex Saikowski
Hit the Road

Replica San Salvador: Step aboard and back in time

The sight of the 16th-century galleon San Salvador slicing through the waters of San Diego Bay and beyond must look magnificent, but we can’t see it because we’re on it.

No complaints.

My friends and I are privileged to be aboard this masterful replica of the ship that carried explorer Juan Cabrillo and his crew into the bay in 1542. It was built and is maintained and operated by the Maritime Museum of San Diego and its dozens of volunteers. Several onboard today teach us about the age of exploration and life aboard ships in the 16th century.

“When crossing the Atlantic or Pacific, you couldn’t reprovision,” says Jim Cassidy, a marine archeologist, an 18-year museum volunteer and Escondido resident. “Plus you had the regular dangers, like scurvy, an unfortunate fact of life and a killer. Think loose teeth, bleeding gums, rashes, brittle bones and fractures, gangrene and death.

“People didn’t bathe, either, so lice were epidemic.”

That caused typhoid fever, and mosquitos in the tropics caused malaria. Bottom line: The lifespan in the 1500s was the mid-40s.

Navigators also suffered blindness from using a tool called an astrolabe that required looking into the sun. And if you needed expert medical care?

“There was the ship’s barber who was also the doctor,” Cassidy says, “and blood-letting was common.”

One more thing: Sailors had to work among the smells of animals — a source of food for the crew — and corpses of those whose religion prevented burial at sea.

The San Salvador would have had 100 people aboard — twice as many as today — because the death rate for long voyages was 50% or greater.

“This worked out well for businessmen who financed these trips because sailors weren’t paid until the end of the voyage,” Cassidy adds.

Maritime Museum shipwrights and volunteers stand in the frame of the hull of the San Salvador in April 2012. To test its seaworthiness, the replica was launched when only about 70% finished, according to Ray Ashley, president and CEO of the Maritime Museum for 30 years. Photo by Ted Walton
Maritime Museum shipwrights and volunteers stand in the frame of the hull of the San Salvador in April 2012. To test its seaworthiness, the replica was launched when only about 70% finished, according to Ray Ashley, president and CEO of the Maritime Museum for 30 years. Photo by Ted Walton
Maritime Museum of San Diego volunteer Alex Noscov fires the cannon (swivel gun) on the San Salvador as it returns to the dock in San Diego Bay. The guns were used for close-range defense. Noscov fired the guns three times during the four-hour sail. Photo by Laurie Brindle
Maritime Museum of San Diego volunteer Alex Noscov fires the cannon (swivel gun) on the San Salvador as it returns to the dock in San Diego Bay. The guns were used for close-range defense. Noscov fired the guns three times during the four-hour sail. Photo by Laurie Brindle
Escondido resident, marine archeologist and Maritime Museum docent Jim Cassidy regales passengers on the San Salvador with stories about the difficult lives of 16th-century sailors. Disease and hazards onboard and onshore were responsible for deaths of more than half the crew. Photo by Laurie Brindle
Escondido resident, marine archeologist and Maritime Museum docent Jim Cassidy regales passengers on the San Salvador with stories about the difficult lives of 16th-century sailors. Disease and hazards onboard and onshore were responsible for deaths of more than half the crew. Photo by Laurie Brindle

Considering all this, my moderate seasickness doesn’t seem so bad.

I move to the railing to catch a breeze and enjoy the expansive views of the San Diego skyline, Coronado Bridge and Point Loma’s lighthouses and sandstone cliffs.

When we hit a swell, 40 passengers scramble for whatever is stationary. This gives us a little sense of adventure during the four-hour cruise.

Building this replica of the San Salvador, like constructing the original, required a dream, determination, high risk and seemingly insurmountable obstacles.

“The Port of San Diego was going to build the replica but then decided it was too big of a project,” says Ray Ashley, a San Diego resident whose multiple degrees and extensive sailing experience earned him 30 years as the museum’s president and CEO.

“During my job interview in 1995, they asked me if I could build the San Salvador and I said, ‘Oh, sure,’ because it was a job interview.”

Asked what he was thinking, Ashley says, “I ask myself that every day.”

Even after extensive research, there were no architectural plans for the San Salvador.

“All we knew was the carrying capacity — 299 tons,” Ashley says.

Maritime Museum volunteers Ken Golden, left, and Herb Bellucci give a history lesson on world trade routes and explorations of the 15th and 16th centuries for the 40 passengers aboard the San Salvador. The Maritime Museum is rated the third largest in the world because of its collection of vessels and hands-on experiences. Photo by Laurie Brindle
Maritime Museum volunteers Ken Golden, left, and Herb Bellucci give a history lesson on world trade routes and explorations of the 15th and 16th centuries for the 40 passengers aboard the San Salvador. The Maritime Museum is rated the third largest in the world because of its collection of vessels and hands-on experiences. Photo by Laurie Brindle
Some of the 15-volunteer crew aboard the San Salvador unfurl the foresail and the smaller fore topsail just after the galleon entered the waters beyond San Diego Bay. The replica measures nearly 115 feet from the tip to tip. The crow’s nest at the top of the mast served as a lookout point or, if the ship was in battle, a place from which to rain down arrows on an enemy vessel. Photo by Laurie Brindle
Some of the 15-volunteer crew aboard the San Salvador unfurl the foresail and the smaller fore topsail just after the galleon entered the waters beyond San Diego Bay. The replica measures nearly 115 feet from the tip to tip. The crow’s nest at the top of the mast served as a lookout point or, if the ship was in battle, a place from which to rain down arrows on an enemy vessel. Photo by Laurie Brindle

Construction began in 2011 with mostly volunteers. One major setback occurred when the rare white oak needed for the hull was ruined with the application of an epoxy.

“It was incredibly stressful to go through that,” Ashley says. “We had used half of the world’s supply of white oak. Midway through the project, we had to begin again. Everything was riding on getting the ship going again. We couldn’t have done it without all the community support.”

The finished product has a 75-foot-long main deck, an 82-foot-high main mast, and is nearly 115 feet end-to-end, All of the rigging is handmade.

In the end, the project cost about $7 million, but without donated materials and volunteer labor, the cost might have been $13 million.

“It was amazing to get through the experience of building the ship,” Ashley says, “and amazing to sail the ship.”

Our cruise also includes a history lesson on 16th century economics, exploration and trade from Encinitas resident and nine-year volunteer Ken Golden. He trains and coordinates the museum’s volunteer docents on both the San Salvador and the Californian. A replica of an 1847 revenue cutter that collected customs for the federal government, the 145‑foot topsail schooner was designed for speed and is the official tall ship of the State of California.

“I’m able to combine the thrill of deep-water sailing, a fascination with history and love for teaching,” Golden says. “Many have told me they appreciate understanding the context under which these ships sailed, rather than just passing the afternoon on some old ship.”

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